High-powered fiber laser systems for geothermal drilling

fiber laser geothermal drilling

Fiber lasers and geothermal drilling efficiency

The high-powered fiber laser system demonstrates high efficiency during field testing to make hard rock weaker, improve the cost of geothermal drilling, and a laser beam process applied to achieve geothermal heat that is considered to be a clean and stable source of energy.

Problems of traditional drilling

The drilling process deep into the earth’s crust leads to an increase in the drill bit temperature; in this case, the drill bit wears faster and its penetration rate reduces. The cost of drilling without fiber laser application is extremely high, and this problem deters investors from being involved with deep geothermal projects.

New fiber laser technology for hard rock drilling

Nevertheless, a team of researchers from Germany has developed a fiber laser technology for laser beam drilling of hard rock that potentially allows both enhancing the penetration rate of geothermal drilling and saving the cutting edge of the bit by loosening and destroying the rock immediately before the drilling begins.

Operating principle of the developed system

The operating principle of the system developed is based on the installation of a ytterbium fiber laser (with an output power of up to 30 kilowatts) on a test rig. The fiber laser system has already been tested on such materials as sandstone, granite, and quartzite, all of which are regarded as hard rocks with a strength of more than 150 megapascals.

Role of water-jet and laser optics protection

The researchers apply a water-jet to direct the laser beam to the rock face, like an optical fiber directs the laser beam. This fiber laser technology protects from contamination and damage to the sensitive laser optics and simplifies the removal of the rock debris by the drilling device. Then the team employs “the laser system on the drilling rig in a specially developed drill string and tests the new tool under realistic conditions in field trials, which also proved to be a success.”

Future improvements of fiber laser drilling

Additionally, the researchers plan to further increase the distribution of the laser beam power and add several sensors to the hybrid device to receive feedback from the drilling process by the fiber laser system, resulting in the opportunity to respond to changes in material along the drilling path.

Adjustable laser power for drilling processes

It is possible to quickly adjust the output power of the fiber laser, making it particularly helpful in drilling processes. This type of drilling system, based on fiber laser technology, allows decreasing the cost of deep geothermal drilling in the future and expanding the application of geothermal energy as an inexhaustible source of energy, replacing other renewable sources, for example, sunlight, wind, and water.

Fiber laser systems for metal cutting: a short overview

fiber laser metal cutting

Challenges of precise metal cutting

The process of precise metal cutting by hand is considered to be challenging, which is why there is a demand for safer, quicker, and easier technology. Fiber laser technology is perfect for cutting because it focuses on laser beams of light to cut different materials, especially metals that are difficult to process compared to standard ones, such as wood, acrylic, and MDF.

Comparison of CO2 and fiber laser cutters

Numerous types of laser system cutters are distinguished; however, CO2 and fiber laser cutters are regarded as the most popular. These systems are very different from one another; they can be dangerous if applied improperly.

Safety issues with CO2 laser systems

CO2 laser systems use oxygen assistance to cut metal. Safety rules are highly important here because these laser systems can provoke lacerations, burns, and immediate blindness, as well as combustion or explosion (because of oxygen) when employed improperly.

Safety issues with fiber laser systems

Fiber lasers, in turn, have a higher level of power; therefore, they also have similar consequences when used improperly. Is it very important to wear safety equipment? For example, safety glasses and gloves are required when working with fiber lasers, and the appropriate laser beam coatings.
Additionally, the application of fiber laser systems requires a well-ventilated room because some laser systems can emit noxious or even toxic fumes.

Cost and application considerations

There is an opinion that laser beam cutting is a challenging task since some metals are difficult to cut because of their properties (density, reflectivity, and the way they absorb heat).
Sometimes the cost of CO2 laser systems is cheaper, but they always need oxygen and are limited to cutting less-reflective metals, while fiber lasers do not require any additional components, but their cost is typically higher. Thus, the cost of both types limits the metal cutting to professional and industrial applications.

Expert advice for better cutting results

Experts offer several pieces of advice to make the laser beam cutting process easier and faster, and get the best results. It is necessary to pay careful attention to various materials processed by CO2 or fiber laser systems.

Practical recommendations

  • Elevate the material by a platform raised on spikes in order to decrease the heat dissipation.
  • Conduct tests in order to save a lot of future hassle.
  • Separate the gas from the laser system if oxygen or nitrogen is used for safety. 
  • Make good cuts.

Fiber laser systems as advanced weapons in modern military applications

fiber laser weapons

Introduction to fiber laser weapons

Technological advancement achieved a significant milestone when weaponized laser systems mounted on vehicles became a reality. Vehicle-mounted laser beam weapons are considered to be a low-cost device for improving combat capabilities, applied by both regular and irregular armies involved in almost every conflict in the world.

Evolution from conventional weapons

Until recently, options for mounting weapons on combat vehicles have been limited to machine guns and artillery systems of various types. The situation began to change with the emergence of fiber laser systems or directed laser beam energy systems that produce enough power to burn small aircraft and ammunition in the air.

Advances in fiber laser technology

The placement of large power storage units on such systems has always been a serious problem, but recent developments in fiber laser technology have reduced the size of lasers to allow them to be installed even on a large jeep.

Historical background and technological development

In the 90s, there was a technological revolution in fiber optic communications, which accelerated the development of high-power solid-state laser systems, which found application in industrial processing a decade later – branding, cutting, welding, and melting.

Scaling fiber lasers for long-range applications

These laser systems are extremely effective at short distances, but it was a matter of time for the industry to find a way to scale this fiber laser technology and develop futuristic weapons that could cut and melt targets at a distance of several hundred or even thousands of meters.

Military interest and unique properties

Interest in military applications of fiber lasers increased immediately after the demonstrations of the first quantum generators. The unique properties of laser beam radiation, directivity, monochromaticity, coherence, generation of ultrashort pulses, and high energy concentrations are regarded as very attractive for various weapons systems. 

Functional roles of fiber lasers in military systems

Laser systems include devices employed to perform measurements and even functional sensors. For military applications, this type of fiber laser system is applied for guidance or target designation, rangefinding (determining the distance to the target), control of combat vehicles (proximity sensors), detection, tracking, and visualization of targets (laser beam radars), and countering enemy electronic-optical tools.

Controversies and the history of laser weapons

Fiber laser weapons always cause a lot of controversy. Some people consider it a weapon of the future, while others categorically deny the likelihood of effective examples of such weapons appearing shortly. People thought about laser beam weapons even before they appeared.

Types and characteristics of lasers

Since the development of the first laser system, a huge number of ways to obtain laser beam radiation have been found. There are solid-state lasers, gas lasers, dye lasers, free-electron lasers, fiber lasers, semiconductor lasers, and other laser systems.

Excitation methods and wavelength variations

Lasers differ in the method of excitation. For example, in gas laser systems of various designs, the active medium can be excited by optical radiation, electric current discharge, chemical reaction, nuclear pumping, or thermal pumping. The emergence of semiconductor lasers leads to DPSS (diode-pumped solid-state) laser systems.
Various designs allow obtaining different wavelengths of laser beam radiation at the output, from soft X-ray radiation to infrared radiation. Laser systems that emit hard X-rays and gamma-ray lasers are still in development. It enables choosing the fiber laser according to the issue at hand

Selecting fiber lasers for military use

As for military applications, this means, for example, the possibility of choosing a fiber laser system with wavelength radiation that is minimally absorbed by the planet’s atmosphere. Since the development of the prototype, the power has continuously increased, the mass and size characteristics, and the efficiency of lasers have improved.

Key components of fiber laser weapons

It is clearly visible in the example of laser modules. Of course, fiber laser modules are not suitable for creating combat lasers, but they are, in turn, used for pumping efficient solid-state and fiber laser systems.

Laser beam focusing systems

An important element of the system is the high-quality laser beam focusing system – the smaller the spot area is on the target, the higher the specific power is that allows damage to be caused. Progress in the development of complex optical systems and the emergence of new high-temperature optical materials allow for the production of highly efficient focusing systems.

Beam aiming and tracking

Another important component that makes it possible to create a laser beam weapon is the development of systems for aiming and holding the beam on the target. Gigawatt power is required to hit targets with an “instant” shot, in a fraction of a second, but the creation of such fiber laser systems and power sources for them on a mobile chassis is a matter of the distant future.

Guidance and atmospheric compensation

Accordingly, it is necessary to hold the spot of laser beam radiation on the target for some time (from a few seconds to several tens of seconds) to destroy targets with lasers of hundreds of kilowatts – tens of megawatts. This requires high-precision and high-speed drives that can track the high-quality laser beam on the target, according to the guidance system.
The guidance system must compensate for the distortion introduced by the atmosphere, when shooting at long distances, for which the guidance system can use several laser systems for various purposes, providing accurate guidance of the main “combat” laser beam on the target.

Fiber lasers vs other high-power lasers

Because of the lack of power sources for optical pumping, gas-dynamic and chemical laser systems have received priority development in the field of weapons. Despite all the benefits provided by gas-dynamic and chemical lasers, they have significant disadvantages: the need for consumable components, launch inertia (according to some data, it is up to one minute), significant heat generation, large dimensions, and the output of spent components of the active medium. These lasers can only be placed on large areas.

Advantages of solid-state and fiber lasers

At the moment, the greatest prospects are for solid-state and fiber laser systems, which only need to provide them with sufficient power to operate. The US Navy is actively working on free-electron fiber laser technology. An important advantage of fiber lasers is their scalability, i.e., the ability to combine several fiber laser modules to get more power.

Vehicle integration and modularity

Modern laser systems adapt to any vehicle that you want to use at the moment, and that’s why this technology is so impressive; it provides the flexibility of the architecture to fit different vehicles without much refinement. It allows the development of a system to support both a combat team and a forward operating base.
The system applies commercial fiber lasers assembled into easily reproducible modules, which makes it very affordable. Using multiple fiber laser modules also reduces the likelihood of minor faults, as well as the cost and volume of maintenance and repair.

Tactical benefits of fiber laser weapons

There are several characteristics of a directed energy tactical weapon that make it very attractive to modern armed forces, including the low cost of “ammunition” and its speed, accuracy, and ease of use.

Precision and speed

First of all, it is an accurate weapon with potentially low indirect damage. The speed of laser beam light allows instant irradiation of the target, and, therefore, it is possible to hit highly maneuverable targets, i.e., keeping the laser beam on the target, which sometimes can not cope with kinetic ammunition.

Cost efficiency

Perhaps the most important benefit of such fiber laser systems is the low cost of one effective “shot”. For instance, at this point, you don’t want to spend expensive and powerful defensive kinetic weapons on cheap multiple threats. Laser beam weapons are regarded as an addition to kinetic systems.

Applications against drones and missiles

The laser system is used against a large number of cheap threats of low intensity, leaving your kinetic force for attacking complex, armored, long-range threats. This type of fiber laser can be employed to protect against flying drones. For example, an American company introduced a laser system to protect objects from drones. 
A combat laser system shot down five aircraft-type drones during tests in 2017 in New Mexico. The fiber laser system is called ATHENA (Advanced Test High Energy Asset, a high-energy system for advanced testing). The operating principle is based on a 30-kilowatt fiber laser.
Another application of the laser system was demonstrated using a fiber laser system against missiles.  A message published on the company’s website informs that the engineers have managed to solve the issue related to the heating of the high-quality laser beam installation, as well as its compactness, thus creating an ideal protection system. 
The engineers claim that this is the only company that has an integrated fiber laser weapon system at an acceptable level of power and accuracy, which they have achieved with the ADAM (Area Defense Anti-Munitions) and ATHENA (Advanced Test High Energy Asset) laser systems.